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Why Bearings Fail Early in Indian Factories

  • Writer: sls-r&d
    sls-r&d
  • Jan 8
  • 1 min read

1️⃣ Wrong Bearing, Right Part Number

Most buyers repeat the same part number because “it worked last time.”

That’s how failures get institutionalized.

Common misses:

  • No C3/C4 clearance in high-heat zones

  • Deep groove bearings used where axial load exists

  • Standard bearings in dusty or washdown environments

A 6309 is not a 6309 everywhere. 2️⃣ Brand Name Doesn’t Cancel Physics

Yes—SKF, FAG, NSK, Timken are excellent.

No—they don’t survive:

  • Misalignment

  • Poor lubrication

  • Bad mounting

Price buys pedigree, not immunity.Fit to application decides life. 3️⃣ Installation Kills More Bearings Than Load

Most damage happens before the machine even starts.

Typical factory reality:

  • Hammer mounting

  • Dirty hands

  • Wrong shaft tolerance

One bad install = early fatigue. Always.

4️⃣ Lubrication Is Usually Wrong, Not Missing

Over-greasing, wrong grease, mixed grease.

All silent killers.

If RPM, temperature, and relubrication cycles aren’t matched, failure is just delayed—not avoided. 5️⃣ India Is Not a Catalogue Environment

Most bearing data assumes:

  • Clean air

  • Stable power

  • Controlled heat

Indian plants have:

  • Dust

  • Voltage spikes

  • Heat surges

That’s why sealed bearings, insulated bearings, and higher clearance often outperform “textbook selections”. What Smart Buyers Do Differently

They don’t ask:❌ “What’s the cheapest 6312?”

They ask:✅ “What bearing gives the lowest cost per running hour?”

They choose suppliers who ask about:

  • Load

  • RPM

  • Temperature

  • Environment

Not just quantity. Final Reality Check

Bearings are cheap. Downtime is not.

If your supplier only sends quotes and never asks questions, you’re not buying bearings—you’re pre-booking failures.

 
 
 

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